Manufacturing Process

From Raw Materials to Reliable Wire Harnesses，，A transparent, step-by-step process that guarantees precision, safety, and quality.

Step 1
Material Selection

We source certified raw materials from trusted suppliers, ensuring RoHS and REACH compliance. Every wire, connector, and terminal is selected for safety, durability, and performance.

Step 2
Wire Processing

Automated cutting, stripping, and crimping machines deliver ±0.1mm accuracy. Each wire is processed to match exact design specifications, minimizing errors and ensuring consistency.

Step 3
Harness Forming & Binding

Both manual and automatic soldering techniques are applied for complex layouts. Skilled technicians ensure reliable connections and high production efficiency.

Step 4
Soldering & Assembly

Harnesses are arranged and bound on 1:1 scale boards according to client drawings. Proper routing and binding improve durability, reliability, and ease of installation.

Step 5
Quality Inspection

Every harness undergoes 100% inspection, including:

  • Continuity Test

  • High-Voltage Test

  • Pull Test

  • Salt Spray Test

  • Environmental Reliability Test

Step 6
Packaging & Delivery

Harnesses are labeled with traceability codes and securely packaged for export. With global logistics support, we ensure on-time delivery and responsive after-sales service.