Every vehicle relies on a complex network of wire harnesses — and every harness goes through a rigorous process before reaching the assembly line.
From engineering evaluation to final packaging, each step plays a vital role in ensuring the harness is safe, durable, and fully compliant.
Let’s walk through how Q-LINK transforms client designs into reliable mass-produced harnesses.
1. Engineering Evaluation & Quotation
The process begins when clients submit drawings or BOMs.
Q-LINK’s engineering team analyzes specifications, connector types, wire gauges, and testing requirements to prepare accurate quotations and production plans.
2. Material Selection
Only certified materials from trusted suppliers are used — compliant with IATF16949, RoHS, and REACH standards.
Each wire, terminal, and housing is chosen based on voltage, current load, and environmental conditions.
3. Wire Processing
Automated cutting, stripping, and crimping machines handle every conductor with ±0.1mm precision.
This automation ensures consistent quality and minimizes human error, even for complex multi-branch harnesses.
4. Soldering & Assembly
Skilled technicians assemble and solder wires according to 1:1 scale drawings.
Every harness layout is double-checked for routing accuracy and mechanical stability before moving to inspection.
5. Quality Testing
Each harness undergoes 100% electrical and mechanical testing, including:
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Continuity test
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High-voltage insulation test
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Pull test
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Salt spray & vibration test
Data is automatically recorded and linked to each harness’s barcode for traceability.
6. Packaging & Delivery
After final inspection, harnesses are labeled, packed, and shipped with full documentation — including inspection reports and compliance certificates.
Q-LINK partners with global logistics providers to ensure timely delivery to OEM and Tier-1 clients.
7. Automation and Digitalization
Q-LINK integrates MES and ERP systems to manage production scheduling, inventory, and quality data.
This digitalization ensures efficiency, consistency, and full process traceability.
Conclusion
Manufacturing automotive wire harnesses is more than assembly — it’s a controlled engineering process built on precision and accountability.
With 20+ years of expertise, automated production lines, and strict quality control, Q-LINK delivers reliable harnesses that power vehicles worldwide.