Series P10 · Power & Corona Systems

Electrical Insulation Products,
From Busbar Sleeves to Corona Tubes

Busbar sleeves, cold-shrink and corona-resistant silicone tubes — serving 19+ cable accessory manufacturers. Large-diameter extrusion up to 240 mm OD, dual-layer constructions with conductive inner and insulating outer walls, and corona grades stable to +300°C.

OD Up to 240 mm+300°C Corona Grades19+ Cable Accessory OEMs
insulating silicone wall conductive core Busbar sleeve — schematic cross-section...
Product Overview

Insulation Engineered for Power Duty

Power systems punish insulation: sustained heat, corona attack, mechanical clamping. YUTIAN electrical insulation products are built for that duty — corona-resistant formulations for ozonizer and corona-treatment equipment, and busbar sleeves that insulate without removing the conductor.

Corona TubingHUDY series — ID 29.5–236 mm, wall 3.5 mm, max OD up to 240 mm
Busbar SleevesConductive-inner / insulating-outer dual-layer extrusion
Thermal Class−40°C to +300°C for corona-resistant grades; standard −40°C to +200°C

Over 531 insulation part numbers produced over the past decade, serving cable accessories, switchgear and power transmission OEMs.

insulating silicone wall conductive core Busbar sleeve — schematic cross-section...

Schematic illustration — dual-layer busbar sleeve construction

Product Range

Insulation Product Configurations

Three product families cover corona duty, busbar insulation and cold-shrink applications. All customizable to drawings.

Corona-resistant tube — schematic...

Corona-Resistant Tubing

  • HUDY series, ID 29.5 – 236 mm, wall 3.5 mm
  • Max OD up to 240 mm — large-diameter extrusion
  • For ozonizer / corona-treatment equipment
Request Specifications →
insulating silicone wall conductive core Busbar sleeve — schematic cross-section...

Busbar Sleeves

  • Ø10×25 mm to Ø29×50 mm typical pairs
  • Conductive-inner / insulating-outer dual layer
  • Custom size pairs available
Request Specifications →
Cold-shrink sleeve — schematic...

Cold-Shrink Products

  • Expandable sleeves for cable accessories
  • Tool-free installation on site
  • Serving 19+ cable accessory manufacturers
Request Specifications →
Key Features

Why Silicone for Power Insulation

Corona ResistanceStable under continuous corona discharge attack
High Thermal ClassUp to +300°C for corona-resistant grades
Large DiametersExtrusion up to 240 mm OD
Dual-Layer BuildsConductive inner + insulating outer in one sleeve
Field-Proven19+ cable accessory manufacturers as repeat customers
Technical Specifications

Specification Overview

ParameterTypical Range
Corona TubingHUDY series — ID 29.5–236 mm, wall 3.5 mm, max OD 240 mm
Busbar SleevesID/OD pairs from Ø10×25 mm to Ø29×50 mm (typical), custom available
Temperature−40°C to +300°C (corona grades); standard −40°C to +200°C
Track Record531+ part numbers over the past decade
RoHSREACH
insulating silicone wall conductive core Busbar sleeve — schematic cross-section...

Schematic illustration — sleeve dimensions and layers

Customization

Sized to Your Conductor

Busbar pairs, corona bores and cold-shrink geometries are all produced to drawing — the large-diameter line makes non-standard sizes routine.

DimensionsID/OD pairs per conductor; custom pairs welcome
Layer ConstructionConductive-inner, insulating-outer configurations
Thermal ClassStandard or +300°C corona-resistant grades
Cut LengthsContinuous or cut-to-length per installation
ColorStandard colors; red and grey common in power builds
DocumentationMaterial data and compliance docs per shipment
Applications

Where Our Insulation Products Work

Switchgear busbar insulation — schematic...

Switchgear, Busbar & Cable Accessories

  • Busbar insulation sleeves for switchgear assemblies
  • Cold-shrink components for cable accessory production
  • Power transmission and distribution components
Corona-treatment equipment — schematic...

Corona-Treatment & Ozonizer Equipment

  • Dielectric tubes for corona-treatment rollers and systems
  • Ozonizer equipment tubing under continuous discharge
  • Industrial surface-treatment machinery
Manufacturing & Quality

From Compound to Qualified Product

Three coordinated bases — raw material, functional compounds and precision extrusion — under one quality system.

01Compound Preparation
02Large-Diameter Extrusion
03Dual-Layer Co-Extrusion
04Curing & Post-Cure
05Dimensional & Electrical Checks
06Packing

Quality Control at Each Stage

  • Incoming material inspection — compound properties verified before production
  • Large-diameter concentricity control — wall thickness monitored around the circumference
  • Electrical-grade material control — insulation compounds verified before production
  • Final inspection & traceability — batch records from compound to shipment

Monthly averages: ≥ 95% self-inspection pass rate, ≥ 99% customer acceptance rate. In-house laboratory covering GC-MS, tensile, burst, thermal aging and UV weathering tests.

Custom silicone extrusion manufacturing at YUTIAN factory

Production hall — YUTIAN manufacturing base

Technical FAQ

Questions Engineers Ask First

What is the largest tube you can extrude?
Our corona tubing reaches up to 240 mm OD (HUDY series, ID 29.5–236 mm with 3.5 mm wall). Custom diameters beyond standard pairs are evaluated from your drawing on our large-diameter lines.
Why a conductive inner layer on a busbar sleeve?
The conductive inner layer equalizes the electrical field at the conductor interface, while the insulating outer wall carries the voltage duty — the dual-layer construction improves field distribution compared to a single-material sleeve.
Can you make custom / non-standard profiles? Is tooling required?
Yes. Most extruded profiles (D-shape, O-shape, solid, hollow, custom sections) can be produced with our existing dies. Non-standard cross-sections require a new die; tooling cost and lead time are quoted individually based on your drawing and volume — there is no flat fee.
Can you cut to length? Do you offer bonding?
Yes, we cut to your required length; special cutting and splicing/bonding are available. Whether cutting is charged depends on the process and quantity.
What colors are available?
Standard colors include black, white, transparent, red, blue and grey. We can color-match to a RAL number or your sample. Special colors may affect price — quoted per order.
What is the MOQ? Do you sell short lengths?
Free samples are available for stock products. After sample approval, order MOQ is typically 500–1,000 meters depending on the product (confirmed in the quote). For the sample stage, even a few meters can be arranged.
Are samples free? How fast can you provide them?
Stock samples are free of charge; shipping is paid by the customer. Custom sample tooling is evaluated by process. Sampling typically takes 3–7 days.
Request a Quote

Tell Us Your Operating Conditions

The more complete the input, the faster and more accurate the quotation. Typical first response covers feasibility and target pricing.

  • Conductor / busbar dimensions — ID and OD requirements
  • Voltage class and application environment
  • Temperature requirement (standard or corona grade)
  • Layer construction — insulating or dual-layer
  • Estimated annual quantity

Start Your Inquiry