Series P09 · DT Conductive Systems

Conductive Silicone Products,
EMI Shielding and Sealing in One Material

YUTIAN conductive silicone elastomers combine EMI shielding with environmental sealing — four filler systems, volume resistivity from 0.002 to 10 Ω·cm, and extruded or molded forms from solid conductive profiles to dual-layer constructions with an insulating skin.

4 Filler Systems50–120 dB Shielding0.002–10 Ω·cm
insulating skin Conductive core + filler network — schematic cross-section
Product Overview

One Profile, Two Jobs: Shield and Seal

RF and power electronics need both EMI shielding and environmental sealing — traditionally two parts, two assembly steps. YUTIAN conductive silicone systems solve this in one profile: a conductive filler network carries shielding, and formulations are tuned to your frequency range and sealing environment.

Filler SystemsAg / Ag-Al / Ni-C / C — four systems matched to conductivity and cost targets
ConstructionsSolid conductive, conductive-over-foam, dual-extrusion with insulating layer
ConfirmationParameters confirmed per drawing before quoting

Over 80 conductive part numbers produced over the past decade, serving telecom, power and precision-instrument OEMs.

insulating skin Conductive core + filler network — schematic cross-section

Schematic illustration — dual-layer conductive extrusion

Product Range

Conductive Silicone Configurations

Three construction families cover most shielding-and-sealing requirements. All can be customized to your drawings.

Solid conductive profile — schematic

Solid Conductive Profiles

  • Extruded cords and strips for EMI gasketing
  • Volume resistivity 0.002 – 10 Ω·cm
  • Most standard profiles run on existing dies
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Conductive-over-foam — schematic

Conductive-over-Foam

  • Low closure force with full-time shielding
  • Conductive layer over compliant foam core
  • For doors and panels with tolerance drift
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insulating skin Conductive core + filler network — schematic cross-section

Dual-Extrusion Profiles

  • Conductive layer + insulating skin in one pass
  • EMI shielding with environmental sealing
  • Ideal for busbar and power insulation
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Key Features

Conductive Performance You Can Specify

Four Filler SystemsAg / Ag-Al / Ni-C / C — performance matched to budget
Broad Shielding Range50 – 120 dB across 200 kHz – 10 GHz
Tunable Resistivity0.002 – 10 Ω·cm per filler system and loading
Sealing + ShieldingDual-function profiles reduce parts and assembly steps
Extrusion & MoldingContinuous profiles and molded parts from one system
Technical Specifications

Specification Overview

ParameterTypical Range
Filler SystemsAg / Ag-Al / Ni-C / C — four systems
Volume Resistivity0.002 – 10 Ω·cm
Shielding Effectiveness50 – 120 dB (200 kHz – 10 GHz)
FormsSolid conductive, conductive-over-foam, dual-extrusion
Track Record80+ part numbers over the past decade
RoHSREACH
insulating skin Conductive core + filler network — schematic cross-section

Schematic illustration — filler network and layer construction

Customization

Matched to Your Frequency and Enclosure

Filler system, construction and geometry are configured together — parameters confirmed per drawing before quoting.

Filler SelectionAg / Ag-Al / Ni-C / C against shielding and cost targets
GeometryCords, strips, custom cross-sections per drawing
ConstructionsSolid, over-foam, dual-layer with insulating skin
FinishingCut-to-length, splicing, adhesive backing
Color CodingGray / black conductive; custom colors on request
VerificationParameters confirmed per drawing before quoting
Applications

Where Our Conductive Silicone Works

RF enclosure EMI gasket — schematic

Telecom & RF Enclosures

  • Shielding gaskets for RF cabinets and base-station enclosures
  • Conductive sealing for antenna and filter housings
  • Door gaskets with conductive-over-foam construction
Busbar insulation sleeve — schematic

Power, Busbar & Precision Instruments

  • Busbar insulation with dual-layer constructions
  • EMI control in military, aerospace and precision electronics
  • Grounding and conductive paths in instrument assemblies
Manufacturing & Quality

From Compound to Qualified Product

Three coordinated bases — raw material, functional compounds and precision extrusion — under one quality system.

01Filler Compounding
02Mill & Warm-Up
03Extrusion / Dual-Extrusion
04Curing
05Testing & Verification
06Packing

Quality Control at Each Stage

  • Incoming material inspection — compound properties verified before production
  • Compound conductivity checks — filler dispersion and resistivity verified per batch
  • In-process dimensional checks — profile geometry monitored during extrusion
  • Final inspection & traceability — batch records from compound to shipment

Monthly averages: ≥ 95% self-inspection pass rate, ≥ 99% customer acceptance rate. In-house laboratory covering GC-MS, tensile, burst, thermal aging and UV weathering tests.

YUTIAN silicone rubber products manufacturing — extrusion and molding workshop

Production hall — YUTIAN manufacturing base

Technical FAQ

Questions Engineers Ask First

How do I choose between the four filler systems?
It depends on your shielding requirement, galvanic-compatibility environment and cost target: silver systems give the highest conductivity, nickel-graphite offers a strong balance, carbon suits ESD applications. Share your frequency range and enclosure materials, and we will propose the system and confirm parameters per drawing before quoting.
Can you verify shielding effectiveness on my frequency band?
We specify materials against your stated shielding target and confirm parameters at specification stage. For project-specific verification, discuss the test scope with our team during quoting.
Can you make custom / non-standard profiles? Is tooling required?
Yes. Most extruded profiles (D-shape, O-shape, solid, hollow, custom sections) can be produced with our existing dies. Non-standard cross-sections require a new die; tooling cost and lead time are quoted individually based on your drawing and volume — there is no flat fee.
Can you cut to length? Do you offer bonding?
Yes, we cut to your required length; special cutting and splicing/bonding are available. Whether cutting is charged depends on the process and quantity.
What colors are available?
Standard colors include black, white, transparent, red, blue and grey. We can color-match to a RAL number or your sample. Special colors may affect price — quoted per order.
What is the MOQ? Do you sell short lengths?
Free samples are available for stock products. After sample approval, order MOQ is typically 500–1,000 meters depending on the product (confirmed in the quote). For the sample stage, even a few meters can be arranged.
Are samples free? How fast can you provide them?
Stock samples are free of charge; shipping is paid by the customer. Custom sample tooling is evaluated by process. Sampling typically takes 3–7 days.
Request a Quote

Tell Us Your Operating Conditions

The more complete the input, the faster and more accurate the quotation. Typical first response covers feasibility and target pricing.

  • Profile geometry and dimensions
  • Shielding requirement — frequency band and dB target
  • Enclosure materials (galvanic compatibility)
  • Resistivity / conductivity target
  • Estimated annual quantity

Start Your Inquiry