Series P05 · HJF / HJFS

Closed-Cell Silicone Foam,
Engineered for Sealing & Cushioning

YUTIAN produces closed-cell silicone foam tubes, strips and profiles with a wide, adjustable density window — sealing, cushioning and insulating everything from EV battery packs to electronics enclosures. Formulated and extruded in-house, with UL-94 flame-retardant grades.

Density 0.2–1.0 g/cm³UL-94 V-0 GradesSelf-Adhesive Options
Closed-cell silicone foam — schematic cross-section
Product Overview

One Foam Platform, Three Geometries

Foam sealing lives or dies by cell structure. YUTIAN closed-cell silicone foam keeps cells consistent and verifiable — confirmed by samples before production — so compression, recovery and sealing behavior stay predictable across your assembly.

Cell StructureClosed-cell — limits water absorption and dust ingress
Density Window0.2 – 1.0 g/cm³, adjustable per sealing-load requirement
FormulationFlame-retardant grades for electronics and EV applications

With over 1,060 foam part numbers produced over the past decade, the platform spans standard cord and strip geometries to fully custom profiles.

Closed-cell silicone foam — schematic cross-section

Schematic illustration — closed-cell foam structure

Product Range

Foam Silicone Configurations

Tubes, strips and custom profiles in one foam platform. All series can be customized to your drawings.

Foam cord & tube — schematic

Foam Cord & Tube

  • Round cord and hollow tube for gap sealing
  • Consistent cell structure, sample-verified
  • Standard and custom diameters
Request Specifications →
Flat foam strip — schematic

Flat Foam Strips

  • Die-cut or continuous strips for panel sealing
  • Single/double-sided adhesive, 3M tape options
  • Width and thickness per drawing
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Custom foam profile — schematic

Custom Foam Profiles

  • E-shape, P-shape, D-shape and custom sections
  • Most standard profiles run on existing dies
  • Non-standard dies quoted per drawing
Request Specifications →
Key Features

Why Silicone Foam from YUTIAN

Closed-Cell StructureVerified by samples — consistent sealing behavior
Wide Density Window0.2 – 1.0 g/cm³ tuned to your sealing load
Flame RetardancyUL-94 HB → V-0 grades for electronics and EV
Cushioning & RecoveryResilient compression set behavior for long service
Self-Adhesive OptionsSingle/double-sided adhesive and 3M tape
Technical Specifications

Specification Overview

ParameterTypical Range
Density0.2 – 1.0 g/cm³ (adjustable)
HardnessShore C 25° – 85° ± 5°
Temperature−40°C to +200°C
Flame RetardancyUL-94 HB → V-0 grades available
Cell StructureClosed-cell
Track Record1,060+ part numbers over the past decade
UL-94 flame-retardant grades (foam)RoHSREACH
Closed-cell silicone foam — schematic cross-section

Schematic illustration — foam density and cell structure

Customization

Foam Tuned to Your Sealing Load

Density, hardness, geometry and adhesive — configured as one system around your compression targets.

Density & Hardness0.2–1.0 g/cm³ · Shore C 25°–85° per requirement
GeometryCord, tube, strip or custom profile per drawing
Flame-Retardant GradesUL-94 HB → V-0 formulations for EV & electronics
Adhesive BackingSingle/double-sided adhesive, 3M tape options
ColorStandard colors in stock; RAL / sample matching
FinishingCut-to-length, splicing and die-cutting
Applications

Where Our Silicone Foam Works

Battery pack foam sealing — schematic

EV Battery & Energy Storage Sealing

  • Battery pack and module gap sealing with UL-94 grades
  • Thermal insulation pads and compression cushions
  • Cell-to-pack interface sealing strips
Electronics enclosure gasket — schematic

Electronics, HVAC & Lighting

  • Enclosure gaskets for dust and moisture sealing
  • Vibration damping pads for control cabinets
  • HVAC and lighting fixture sealing strips
Manufacturing & Quality

From Compound to Qualified Product

Three coordinated bases — raw material, functional compounds and precision extrusion — under one quality system.

01Compound Preparation
02Foam Extrusion
03Curing & Expansion
04Post-Cure
05Inspection & Testing
06Adhesive & Packing

Quality Control at Each Stage

  • Incoming material inspection — compound properties verified before production
  • Density & hardness verification — foam properties checked against specification
  • Sample-confirmed cell structure — verified before volume production
  • Final inspection & traceability — batch records from compound to shipment

Monthly averages: ≥ 95% self-inspection pass rate, ≥ 99% customer acceptance rate. In-house laboratory covering GC-MS, tensile, burst, thermal aging and UV weathering tests.

Silicone tubing manufacturer YUTIAN — precision silicone rubber extrusion production line

Production hall — YUTIAN manufacturing base

Technical FAQ

Questions Engineers Ask First

Is your silicone foam truly closed-cell? What about water absorption?
Yes — the platform is closed-cell, which limits water absorption and dust ingress. Cell structure is confirmed by samples before production, and we can review your sealing environment to recommend the right density.
Can you match a specific compression force or deflection?
Density and hardness are tuned together to hit your compression target. Share the gap dimension, target compression and environment, and we will propose a formulation and confirm behavior with samples.
Can you make custom / non-standard profiles? Is tooling required?
Yes. Most extruded profiles (D-shape, O-shape, solid, hollow, custom sections) can be produced with our existing dies. Non-standard cross-sections require a new die; tooling cost and lead time are quoted individually based on your drawing and volume — there is no flat fee.
Can you cut to length? Do you offer bonding?
Yes, we cut to your required length; special cutting and splicing/bonding are available. Whether cutting is charged depends on the process and quantity.
What colors are available?
Standard colors include black, white, transparent, red, blue and grey. We can color-match to a RAL number or your sample. Special colors may affect price — quoted per order.
What is the MOQ? Do you sell short lengths?
Free samples are available for stock products. After sample approval, order MOQ is typically 500–1,000 meters depending on the product (confirmed in the quote). For the sample stage, even a few meters can be arranged.
Are samples free? How fast can you provide them?
Stock samples are free of charge; shipping is paid by the customer. Custom sample tooling is evaluated by process. Sampling typically takes 3–7 days.
Request a Quote

Tell Us Your Operating Conditions

The more complete the input, the faster and more accurate the quotation. Typical first response covers feasibility and target pricing.

  • Foam geometry — cord, strip or profile with dimensions
  • Target density / hardness or compression load
  • Temperature range and flame-retardancy requirement
  • Adhesive or finishing requirement
  • Estimated annual quantity

Start Your Inquiry